{"id":1319,"date":"2021-12-12T14:01:50","date_gmt":"2021-12-12T14:01:50","guid":{"rendered":"https:\/\/www.alphabeta.me.uk\/blog\/?p=1319"},"modified":"2021-12-17T14:02:22","modified_gmt":"2021-12-17T14:02:22","slug":"switchgear-repair-and-assembly-lhs","status":"publish","type":"post","link":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/2021\/12\/12\/switchgear-repair-and-assembly-lhs\/","title":{"rendered":"Switchgear repair and assembly : LHS"},"content":{"rendered":"\n<p>Inspection of the internals shows that mostly, the wiring is OK, if a little bit stiff and brittle with age.<br>The two major problems are <br>1) The horn button is broken off.<br>2) The indicator switch doesn&#8217;t work.<\/p>\n\n\n\n<p>The horn is a puzzle. I am at a loss as  to explain why so many RD and LC LHS switchgear assemblies have their horn button broken off.<br>Is it a weird geometry thing, where all crashes knock off the horn button?<br>Could it be that 2-stroke riders have a particularly heavy horn thumb?<br>Thinking about it, it is probably age, and the type of plastic which the button is made from becoming brittle over the decades.<br>Luckily, the horn button is available to buy new from various sources, albeit at what appears to be an outrageous mark-up.<\/p>\n\n\n\n<p>The indicator switch is another area which seems to afflict all aging Yamaha 2-strokes.<br>Due to the design, the centre pad of the three suffers from spark erosion every time it is switched, and consequently wears away.<\/p>\n\n\n\n<figure class=\"wp-block-gallery columns-3 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><a href=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-rotated.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"2848\" height=\"3797\" src=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-2848x3797.jpg\" alt=\"\" data-id=\"1323\" data-full-url=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-rotated.jpg\" data-link=\"https:\/\/www.alphabeta.me.uk\/blog\/img_3198\/\" class=\"wp-image-1323\" srcset=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-2848x3797.jpg 2848w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-225x300.jpg 225w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-768x1024.jpg 768w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-1152x1536.jpg 1152w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-1536x2048.jpg 1536w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3198-1600x2133.jpg 1600w\" sizes=\"(max-width: 2848px) 100vw, 2848px\" \/><\/a><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><a href=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-rotated.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"2848\" height=\"3797\" src=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-2848x3797.jpg\" alt=\"\" data-id=\"1322\" data-full-url=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-rotated.jpg\" data-link=\"https:\/\/www.alphabeta.me.uk\/blog\/img_3197\/\" class=\"wp-image-1322\" srcset=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-2848x3797.jpg 2848w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-225x300.jpg 225w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-768x1024.jpg 768w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-1152x1536.jpg 1152w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-1536x2048.jpg 1536w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3197-1600x2133.jpg 1600w\" sizes=\"(max-width: 2848px) 100vw, 2848px\" \/><\/a><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><a href=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-rotated.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"2848\" height=\"3797\" src=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-2848x3797.jpg\" alt=\"\" data-id=\"1321\" data-full-url=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-rotated.jpg\" data-link=\"https:\/\/www.alphabeta.me.uk\/blog\/img_3200\/\" class=\"wp-image-1321\" srcset=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-2848x3797.jpg 2848w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-225x300.jpg 225w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-768x1024.jpg 768w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-1152x1536.jpg 1152w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-1536x2048.jpg 1536w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3200-1600x2133.jpg 1600w\" sizes=\"(max-width: 2848px) 100vw, 2848px\" \/><\/a><\/figure><\/li><\/ul><\/figure>\n\n\n\n<p>My first thought was to replace, but it seems that you cannot buy this part separately.<br>So&#8230; repair then, but the copper pads are not removable, it seems the plastic is cast in place around the pads.<br>In desperation, I considered the implausible&#8230; Is it possible to copper plate the center contact pad back to a functional thickness?<\/p>\n\n\n\n<p>Assembling the parts needed for copper plating took a couple of days.<br>Hydrogen Peroxide, White Vinegar, some pure copper mesh.<br>Then following instructions as per <a href=\"https:\/\/www.instructables.com\/High-Quality-Copper-Plating\/\" data-type=\"URL\" data-id=\"https:\/\/www.instructables.com\/High-Quality-Copper-Plating\/\">this website<\/a>.<\/p>\n\n\n\n<figure class=\"wp-block-gallery columns-3 is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><a href=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"2848\" height=\"2136\" src=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196-2848x2136.jpg\" alt=\"\" data-id=\"1325\" data-full-url=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196.jpg\" data-link=\"https:\/\/www.alphabeta.me.uk\/blog\/img_3196\/\" class=\"wp-image-1325\" srcset=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196-2848x2136.jpg 2848w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196-300x225.jpg 300w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196-768x576.jpg 768w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196-1536x1152.jpg 1536w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196-2048x1536.jpg 2048w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3196-1600x1200.jpg 1600w\" sizes=\"(max-width: 2848px) 100vw, 2848px\" \/><\/a><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><a href=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-rotated.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"2848\" height=\"3797\" src=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-2848x3797.jpg\" alt=\"\" data-id=\"1327\" data-full-url=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-rotated.jpg\" data-link=\"https:\/\/www.alphabeta.me.uk\/blog\/img_3195\/\" class=\"wp-image-1327\" srcset=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-2848x3797.jpg 2848w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-225x300.jpg 225w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-768x1024.jpg 768w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-1152x1536.jpg 1152w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-1536x2048.jpg 1536w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3195-1600x2133.jpg 1600w\" sizes=\"(max-width: 2848px) 100vw, 2848px\" \/><\/a><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><a href=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-rotated.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"2848\" height=\"3797\" src=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-2848x3797.jpg\" alt=\"\" data-id=\"1326\" data-full-url=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-rotated.jpg\" data-link=\"https:\/\/www.alphabeta.me.uk\/blog\/img_3205\/\" class=\"wp-image-1326\" srcset=\"https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-2848x3797.jpg 2848w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-225x300.jpg 225w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-768x1024.jpg 768w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-1152x1536.jpg 1152w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-1536x2048.jpg 1536w, https:\/\/www.alphabeta.me.uk\/blog\/wp-content\/uploads\/2021\/12\/IMG_3205-1600x2133.jpg 1600w\" sizes=\"(max-width: 2848px) 100vw, 2848px\" \/><\/a><\/figure><\/li><\/ul><\/figure>\n\n\n\n<p>As can be seen from the last picture above, the experiment was a partial success!<br>copper was precipitated onto the pad(s), but I got glorious crystalline tree structures instead of an increase in thickness.<br>This was probably caused by the fact that I simply left it to run for 24 hours rather than constantly agitating the work in the solute.<br>The experiment was ended in any case by the 40 year old plastic cracking in two.<br>Fortunately, in the course of hunting down other items in the parts bin, I found yet another old smashed up LHS switchgear, which had a serviceable contact pad.<br>5 minutes with a soldering iron, and I had internals complete to fit into the repainted cases.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Inspection of the internals shows that mostly, the wiring is OK, if a little bit stiff and brittle with age.The&hellip;<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[8,6],"tags":[],"_links":{"self":[{"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/posts\/1319"}],"collection":[{"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/comments?post=1319"}],"version-history":[{"count":3,"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/posts\/1319\/revisions"}],"predecessor-version":[{"id":1328,"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/posts\/1319\/revisions\/1328"}],"wp:attachment":[{"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/media?parent=1319"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/categories?post=1319"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.alphabeta.me.uk\/blog\/index.php\/wp-json\/wp\/v2\/tags?post=1319"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}